Industrial Automation

Automation Panels

Design and build of automation panels for industrial control and system integration

Electrical design, component specification, assembly, labeling and testing of automation panels, with as-built documentation.

IDUS professional working on an open industrial automation panel in the field

Context

The challenge

Panels assembled without detailed design or prior testing generate rework during installation, complicate maintenance and often diverge from the documentation. The cost of this gap shows up later, once the equipment is already in operation.

IDUS treats the panel as part of the automation system, integrated with the programming and the process it will operate in.

Benefits

What your operation gains with this work

Constructive reliability

Properly sized components, organized assembly and electrical and functional tests before shipping to the field.

Easier maintenance

Consistent labeling of terminals, cables and components reduces field diagnostic time.

Less installation rework

Alignment between design, assembly and documentation avoids improvised adjustments during assembly.

Technical traceability

Diagrams, bill of materials and as-built files accompany the delivery.

PLC modules and terminal blocks being integrated inside an automation panel

In focus

From electrical design to functional testing

The panel is designed from process requirements, assembled with specified components and tested before leaving the bench. Tests cover both the electrical part and the functional behavior together with the programming.

  • Electrical and automation design
  • Component specification and sizing
  • Electrical and functional testing
Operator wearing a hard hat using an HMI on an industrial machine panel

In focus

Hardware and programming in the same delivery

When the panel is supplied together with PLC and HMI programming, the integration between hardware, logic and process is validated before installation.

  • Installation of PLCs, HMIs and I/O modules
  • Internal electrical wiring
  • Final documentation and as-built files

Capabilities

What the service covers

01

Electrical and automation design

Detailing based on the technical requirements gathered with the client.

02

Component specification

Sizing and bill of materials compatible with the application.

03

Assembly and labeling

Organized construction, with labeling of cables, terminals and components.

04

Electrical and functional testing

Bench verification before shipping to the field.

Also part of the delivery

  • Technical requirements gathering
  • Bill of materials
  • Installation of PLCs, HMIs and I/O modules
  • Internal electrical wiring
  • Diagrams and technical documentation
  • Final documentation and as-built files

Application

Design, assembly, testing and integration of panels

The Automation Panels service covers the design, supply, assembly and testing of panels intended for the control and integration of industrial machines, equipment and processes. The solution brings together electrical and automation components in an organized, labeled and documented structure, ensuring greater adherence to the design, build reliability and ease of installation, operation and maintenance.

Business value

Why this can matter to your company

The panel concentrates the physical interface between the process and the control system. A well-designed, well-documented panel reduces installation time, facilitates every future maintenance task and prevents the team from having to redraw the circuit to understand a failure.

IDUS Inteligência Industrial

Need automation panels designed and tested?

Talk to the IDUS team about the application, the process requirements and the supply scope.

Talk to IDUS

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